DuPont Industrial Biosciences and Archer Daniels Midland Company have announced the opening of the world’s biobased furan dicarboxylic methyl ester (FDME) pilot production facility in Decatur, Illinois (USA).
Described as the ‘centerpiece of a long-standing collaboration that will help bring a greater variety of sustainably sourced biomaterials into the lives of consumers’, the new plant will bring the commercialisation of next generation packaging solutions another step closer, the companies said.
FDME is a molecule derived from fructose that can be used to create a variety of biobased chemicals and materials, including plastics, that are ultimately more cost-effective, efficient and sustainable than their fossil fuel-based counterparts.
“We’re confident FDME is both the more sustainable option and the better-for-business option,” said Michael Saltzberg, Ph.D., global business director for Biomaterials at DuPont Industrial Biosciences. “This molecule, and its numerous applications, will be high-performing, cost-effective and better for the environment. Our goal is to bring this game-changing technology to commercial scale as quickly as possible.”
“Companies and consumers are of course concerned about their environmental footprint, but their bottom line will always be a key priority,” said ADM Chief Technology Officer Todd Werpy. “This new, innovative product will help customers replace plastics with materials that are more environmentally friendly, better performing and cost efficient. We’re pleased to work with DuPont, a leader in biomaterials, to bring this innovative new portfolio of solutions to customers around the globe, and we’re excited about the future of FDME.”
One of the first FDME-based polymers under development by DuPont is polytrimethylenem furandicarboxyate (PTF), a novel polyester also made from DuPont’s proprietary Bio-PDO (1,3-propanediol). PTF is a 100 percent renewable polymer that, in bottling applications, can be used to create plastic bottles that are lighter-weight, more sustainable and better performing.
Research shows that PTF has up to 10-15 times the CO2 barrier performance of traditional PET plastic, which results in a longer shelf life. With that better barrier, companies will be able to design significantly lighter-weight packages, lowering the carbon emissions and significant costs related with shipping carbonated beverages.
U.S. Congressman Rodney Davis (R-IL), attended the ribbon-cutting in Decatur, delivering remarks and touring the facility.
“Illinois has always been a hub of agricultural innovation and scientific discovery, and both DuPont and ADM have been an important part of the fabric of our local farming communities,” said Congressman Davis. “This facility is a testament to the vitality and vibrancy of my district’s workforce and the critical importance of manufacturing in and revitalizing our rural communities. I thank these companies for their continued commitment to the people of Illinois.”